I learned a surprising lesson once when I planned a flight with enough oxygen for 7 people, with extra for a few unforeseen changes in altitudes at the hands of ATC, etc., and then threw in "extra" in case our mission took us further than we'd planned. I thought I had every angle covered. I briefed everyone, and we had agreed-upon altitude call-outs over the intercom, which everyone was on. Buddy checks were a must; we all agreed to the plan, and we headed out.
Imagine my surprise when we were still in the midst of mapping targets when one of the guys in the rear said the gauge on one of their tanks "was getting low kinda fast". Well, it sure was, and it resulted in having to cancel the remainder of our flight, to RTB.
It turned out a nice young man, who was with an unnamed branch of the military known as the U.S.AIR FORCE, decided, on his own, without telling anyone, that HE "needed" to be on oxygen above 6,000 MSL!!!! He had been briefed, along with the rest of the crew, but back on the ground, he argued that he "was going to be on the safe side", so just cranked it up. He never mentioned a word to anyone, until after we landed prematurely, without having finished the targets.
I was so irked at his attitude that I was standing there, jaw hanging down, trying to figure out how to rip into him and yet sound semi-diplomatic, when I was saved the whole exercise, because the head of the mission jumped in and did it for me. We had flown around at 6500 feet for almost 2 hours, before we climbed up to FL200, so he had really wasted a big chunk of our oxygen.
Anyway -- it was a lesson for me, that briefing is only as good as the brains receiving the information. He was sure he'd be hypoxic at 6,000, and I just wish he would have SAID something. He wasn't even 30, and he was a non-smoker, so it's not like he had a special need.
I found it especially surprising, because it came after flying on fires in the western U.S., where ground elevations range from 8,000 - 12,000 feet EASY. My own perceptions, and habits, prevented me from seeing this one coming!
So.... monitor your O2 and always double-check.... I was so thankful I had a sharp scientist in back, to catch the imminent shortage.
huff, puff...